Eco-friendly van upgrades to improve fuel efficiency

Discover 8 low-cost eco-friendly van upgrades that help you reduce fuel use, cut costs, and extend your courier van’s lifespan.

Tristan Bacon  —  Updated

Eco-friendly van upgrades for couriers

Running a courier business means staying on top of your van costs. From rising fuel prices to tougher emissions rules, every pound counts. If you’re an owner-driver just getting started, you don’t need a brand-new electric van to be more eco-friendly.

With a few smart eco-friendly van upgrades, you can cut your fuel usage, save money, and keep your van running cleaner. Here’s how to do it without blowing your budget.

What we’ll cover

Get access to 15,000+ courier loads a day on Courier Exchange
Be your own boss. Set your own hours. Make your own money.

Sign up

Why eco-friendly upgrades matter for courier drivers

Every mile you drive adds up—on your fuel bill and your emissions.

While some van upgrades come with a price tag, many of the most effective changes are low-cost. Others are more about habits and how you look after your vehicle.

Most same-day courier jobs involve long-distance trips or motorway runs. Keeping your van fuel-efficient can help you win more work, especially from shippers who want to lower their carbon output. It’s also better for your bottom line. Less fuel burn means fewer fill-ups, and fewer repairs over time.

Low-cost eco-friendly van upgrades to get started

You don’t need to fit solar panels or swap your van to start seeing the difference.

Some of the best eco-friendly van upgrades are surprisingly affordable, especially if you’re just starting your courier business.

Tyre choices that help reduce fuel usage

Not all tyres are made equal. Low rolling resistance tyres reduce drag between the tyre and the road. That means your engine doesn’t have to work as hard, which helps with fuel efficiency.

Check your tyre pressure weekly. Underinflated tyres use more fuel and wear out faster. It’s also a safety issue. You’ll find the correct PSI in your van’s handbook or inside the driver-side door frame.

If you’re shopping around, look for eco-labelled tyres. They cost a bit more upfront but can last longer and return better MPG over time.

Lightweight materials and roof racks

Every kilo matters. The heavier your van, the more fuel it needs to move.

One easy win is to remove anything you don’t use regularly—racking, spare containers, tools, or unused roof storage.

Roof racks, in particular, create drag, especially at motorway speeds. If you don’t need it for your current load, take it off. Some drivers see a noticeable bump in MPG just from this small change.

Servicing tips to keep your van running lean

Staying fuel-efficient isn’t only about gear—it’s also about upkeep.

Good courier van maintenance habits can prevent common problems and keep your van running lean.

Keep your engine and filters clean

Engines love clean air. Dirty air filters reduce airflow and make your engine burn more fuel. Oil that’s past its best creates extra friction inside the engine. Together, they can drag your fuel economy down without you even noticing.

Change your oil and air filters regularly. Most garages recommend every 10,000–12,000 miles, but check your van’s manual to be sure. You’ll often spot the signs—slow starts, sluggish acceleration, or smoky exhaust.

Fuel-saving habits for urban and motorway driving

Eco-driving techniques make a real difference over long routes.

Accelerate gently, use the highest gear possible without labouring the engine, and avoid harsh braking. These habits aren’t just better for fuel—they reduce wear on your brakes and tyres too.

Avoid idling wherever possible. If you’re parked up for more than 30 seconds, switch off the engine. And on long motorway runs, use cruise control to hold a steady speed and help with fuel efficiency.

Tech-based van upgrades that don’t cost the earth

Not all tech is expensive. A few budget-friendly upgrades can help you track your fuel use and improve your driving habits.

Track fuel efficiency with telematics

Telematics systems used to be for big fleets. Now, affordable plug-in devices for courier vehicle tracking are available for individual drivers. They monitor your driving style, fuel use, and idle time—and show you where you’re wasting fuel.

Many systems like Quartix offer smartphone apps, so you can review each trip. Some even suggest tips to improve your MPG based on real data. It’s a small upgrade, but it can support long-term savings, especially when fuel prices are unpredictable.

Eco-mode and remapping

Many newer vans come with “eco-mode” built in. It adjusts throttle response and gear changes to favour fuel savings over power. If your van has it, it’s worth switching it on, especially on long trips with light loads.

Engine remapping is another option. It’s a low-cost software tweak that adjusts how your engine delivers power. Some remaps are designed specifically for better fuel use. Just make sure the work is legal and doesn’t affect your emissions rating or van warranty.

Choose your next van with the environment in mind

If your current van is reaching the end of its life, it might be time to look at greener replacements. That doesn’t always mean going electric.

Look for Euro 6-compliant models. These have lower NOx emissions and are usually allowed into Low Emission Zones without a daily charge. You can find a good second-hand van that meets Euro 6 standards at a reasonable price.

Electric and hybrid vans are ideal for short-range work. But for longer trips or rural routes, a modern diesel might still make more sense—especially if you’re using courier fuel cards to manage fuel spend.

Whichever route you take, think about how easy the van is to maintain, and what MPG you can realistically expect based on your loads.

Quick checklist: 8 easy eco-friendly van upgrades

Not got time to re-read the full guide? Here’s a quick recap of the 8 practical upgrades that help with fuel efficiency:

Small changes can make a real difference over time. Pick one or two to start with, and build from there.

Ready to see how you can build your business on CX?

Register now

FAQs about eco-friendly van upgrades

What are the easiest eco-friendly van upgrades for beginners?

Start small. Switch to low rolling resistance tyres, remove roof racks when not in use, and make sure your filters are clean. These changes are affordable and take little time, but they support better fuel efficiency right away.

Do van upgrades really improve fuel efficiency?

Yes, especially when combined. A 5–10% gain in MPG is common with basic eco-friendly van upgrades like tyres, telematics, and weight reduction. It all adds up over long trips and empty return journeys.

Are electric vans better for courier work?

It depends. For short, local jobs with lots of stops, electric vans are a great option. But for long-distance return loads, you’ll need to plan for charging and range. A fuel-efficient diesel van might still be the better choice, depending on your work.

How often should I service my van to maintain fuel efficiency?

Most vans need a service every 10,000 to 12,000 miles or once a year. Stick to that, and you’ll spot issues early—before they hit your fuel bill or cause a breakdown. It’s also worth having breakdown cover that includes roadside repair for peace of mind.

Can I get government grants for eco van upgrades?

You might. The UK government offers plug-in van grants for some electric models and help with upgrades in Clean Air Zones. Local councils sometimes offer support too. Check gov.uk to see what you’re eligible for before making any big changes.

Recommended